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CCR Operator & QC Technician

Keywords / Skills : basic

3 - 8 years
Posted: 2018-01-30

Manufacturing/ Engineering/ R&D
Quality Assurance/ Control
Posted On
30th Jan 2018
Job Ref code
Job Description
Job Description:

The Company:

Our client has signed a 5-year O&M contract to operate a new cement plant in Kuwait, incorporating a full organization to implement a complete maintenance strategy and technical back-up, as well as delivery of spare parts and consumables. The agreement covers a new 150 tph grinding station in Kuwait. The grinding station has been also delivered by our client and consists of a UMS ball mill, a Ventomatic packing plant and material handling equipment. They are currently looking to hire a CCR Operator in Kuwait.

Duties and Responsibilities

· Behave in accordance with the 10 Safety rules established by the FLS group.
· Working to the safety standards of the Plant and the legal requirements of the country.
· Responsibility for ensuring that the operation of the Cement Milling systems remains within the
· Environmental operating limits.
· In the event of any plant emergency, understand and implement the emergency response plan.
· Ensuring good housekeeping with the working area.

· Operation Plant equipment from commissioning, starts- up's, shutdown's, and emergency condition, according to established SOP's in order to meet production KPI's.
· Operating the Plant to the process parameters set by the Production Manager and providing precise and clear log reports for shift handover and day shift departments as set out.
· Monitor continuously, all plant process lines using all available tools to ensure employee safety, stable equipment operation, equipment integrity within prescribed design limitations, operating targets, and environmental regulations.
· Conduct quality analysis (Finesse /Free Lime/LOI) etc. of cement raw material and take cement samples according to the sampling procedure during shifts.
· Control product quality at all stages of the Cement Grinding process by having a clear understanding of the targets, and the levers that are used to control the targets, along with the appropriate decision making process based on the impact of each lever.
· Working in conjunction with the shift laboratory staff to monitor, and maintain process remains within targets.
· Informing Shift Coordinator of any deviations from the process or quality targets implementing defined corrective actions and if necessary, contacting appropriate specialist (Process or Quality)
· Assessing any faults through the control system contacting shift support teams directly or through the Shift Coordinator, depending criticality and availability
· Coordinate plant resources to troubleshoot, inspect, and maintain plant equipment as required, to meet production demands and prevent failures.
· Take part in cross functional route cause analysis meetings for plant problems or failures
· Maintain awareness of the automation system control strategy and makes recommendations for continuous improvement.
· Maintain awareness of plant operating costs. Considers these costs regularly in the decision making process.
· Undertake regular training to enhance skills and increase flexibility to operate in all areas of the process.
· Coach and support trainees as and when required.
· Provide sickness and absence cover when required and be prepared to work additional hours.

Cross Functional Activities & communication
· Attend and actively participate in daily Operations meeting with Production Shift Coordinator & Shift Foreman, & Quality department to assess the previous 24 hour performance.
· Participate actively in shift meeting & ensure that all critical safety & equipment abnormalities are communicated
· Analysis of Tracking tool parameters & provide written reasons for parameters not achieved.
· Follow-up on activities to be completed on the same shift
· Communicate effectively with all levels of the plant organization in both verbal and written formats..

Performance Criteria
· Zero LTI's
· Operate Mill within Tracking Tool Operating Targets
· Production results (production amount, energy consumption, etc.) in order to comply with contract requirements.
Achieve quality targets

Knowledge and specific Experience:
· Process /Chemical Engineer Technician or equivalent,
· Safety Qualification
· Major: Process/Chemistry
· CCR Operator on cement plant.
· 3 years minimum Operating Cement Mills
· Auxiliary & Main Grinding Equipment mastery.
· Operational experience of ECS, PXP, control loops, process interlocks.
· Detailed knowledge of Cement manufacturing process.
· Knowledge of clinker & cement quality parameters.
· Knowledge of basic safety requirements and all safety procedures
· Experience of working with ISO standards 9001,14001 & 18001

Interpersonal & Management Skills
· Commitment to maintaining and improving Health & Safety standards
· Ability to remain focused on the task at hand.
· Ability to work well within a small team.
· Self-Motivated with a proven ability to motivate others
· Excellent communication skills
· A willingness to embrace change in our drive for continued improvements

Key Skill(s)

About Company

HistoryMissionServices.Propel Consult delivers a service in step with the needs of both our client companies and candidates. Our ability to add value to all levels of recruitment stems from our wholehearted belief in providing a professional service to both parties.

We have built relationships with many leading indigenous and multinational organisations throughout the Middle East and internationally in countries such as Saudi Arabia, Qatar, UAE, Oman, Bahrain, Kuwait, Egypt, Lebanon and Sudan.

Concentrating our resources has created five distinct specialist divisions:

· Integrated Project Management â€" Outsourcing
· Oil & Energy
· Construction & Engineering
· Banking & Finance
· Human Resources

Across the full spectrum of industries and at all levels of recruitment, our standards of quality and professionalism remain constant.

With a database of over 80,000 candidates and management’s 30 years’ experience recruiting professionals, we have the resources and expertise to select the right candidate for each position.

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